Star Cement Company for Plant Design and Lay Out- myassignmenthelp

Question: Write about theStar Cement Company for Plant Design and Lay Out. Answer: Organization background Star cement is of the largest cement manufacturing company that is located in India. It occupies a large piece of land spanning to about 40 acres. This manufacturing company stands out as one of the most successful cement company with best accreditation in the regions OF North East India. This manufacturing company is headed by a chairperson. He led a management board which comprises mainly of marketing director, chemical engineer, industrialist and an economist. The management comprises of these variety of skills in order to ensure that the company the right decisions with regards to the cement production. The right choices are meant to keep propelling the organization to greater levels in the manufacturing industry. The industrial, economic, marketing, organization and chemical engineering skills amassed through the input of the management board can never allow for any loopholes in the production process of the company(Anon., 2016). Plant Design and lay out The star cement company is strategically located in the North East India. The region where it is situated, Lumshnog town in Meghalaya ensure constant supply and availability of limestone which is an important raw material for cement manufacturing. It therefore experience both good site advantage and constant linkage to the raw materials. This company also has a proactive expansion advantage given the large piece of land that it occupies. Moreover, the design of the company is beautiful putting ahead of most of its competitors. This company is a subsidiary of another company known as the Century Plyboards Limited which also operates in India. The company is capable to produce a variety of products ranging from the Ordinary Portland cement to Portland Pozzolana Cement. These products are produced in different quantities based on the needs of the consumers. The plants design is strategic to the access of the raw materials reserves of coal, shale and limestone. A new production unit capa ble of producing up to 0.46 MTPA units has been established through its subsidiary unit that has a production capacity of 1.0 MTPA(Anon., 2016). Description of the process of production The first step in the production process involves acquisition of Limestone. Limestones is carried after blasting using eco-friendly methods to the Star Cement Company for further processing. Upon reaching the plant, the limestone are broken using crushers to the required millers feed. Moreover, desired featured are measured in order to predict the quality of the limestone that would be produced(Anon., 2016). After this process, fine grinding of the limestone is done. Separation of the light and the heavy materials is achieved in this process by blowing hot air on the grounded materials in a vertical versions. The lighter material is taken through a preheating process whereas the heavy ones are taken back to the grinding process. After preheating, a chemical reaction occurs when the heating temperature is reached. The final step in the manufacturing process involves grinding of cement. Packaging of the cement is done before it taken to the stores and various points of sale. Work force issues affecting the process Star Cement Company is the leading manufacturing company in this region in the world. As a leading manufacturer, it has a wide variety of personnel that help to achieve the objectives of the Company. These big force brings great challenges to the company as each department within the company has their own issues of concern. However, the major work force issues that affects this company is health concern. This concern spans across all departments within the company. Issues of health are brought about by the dust that comes from limestone used to produce cement. According to health reports, the dust from limestone is a leading cause of lung problems. This has made most staff within the company to request for health insurance and even early retirement in some cases(Anon., 2016). Quality control system in place Maintenance of the quality of the cement is of great essence since it determine the rank of the company with regards to other companies. Quality control is a scientific process and require knowledge of scientist. At Star Company, quality of cement is controlled by regulating the amount of gypsum and pozzolanic compounds. The production unit ensures that high percentage of gypsum occurs at all times to ensure high quality cement that can withstand pressure and weight of rocks used in building(Anon., 2016). Classification of production system in place The system of production at Star Cement Company involves three basic processes. The first level is the extraction unit which involves mining of the limestone from the rocks. This process of production initiates the entire system. The amount of lime extract would determine the production capacity of the company. The next level of the production is the actual processing of the raw materials. This process involves crushing, heating and separation to get cement. The final process in the production process involves packaging and storage. After this process the only process left is sale of the produced limestone (Worrell, Kermeli and Galitsky, 2013). Identification of operations problems The main operation problem experience in this process of production is varying levels of limestone in different bedrocks. This means adjustments have to be made regarding amount of pozzolan or other substances added. This challenge makes it difficult to produce cement without analyzing the limestone being used. It should be understood that analysis process is always costly and this leads to high cost being incurred in the production of limestone. Assuming analysis could be done at once, a lot of funds would be saved (Mancini and Copeland, 1986, pp. 386). Conclusion Cement production is an important process due to the fact that building depend on cement as one of the most important requirement. Different companies all over the world specialize in the production of this vital product. The organization of the companies involved in this process is of great essence. Star Cement Company is a leading Cement producer in East North India. This translates that the company employs most of the people in this part of the world. Quality control is of great importance to the company since it ensure that high standards are maintained in the production process. Just like any other company, there are challenges that the workforce face and it is upon management to address these issues (Anon., 2016). References Worrell, E., Kermeli, K. and Galitsky, C., 2013. Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making An ENERGY STAR Guide for Energy and Plant Managers. Mancini, E.A. and Copeland, C.W., 1986. St. Stephens Quarry (Lone Star Cement Company Quarry), St. Stephens, Washington County, Alabama, where a near complete Oligocene section, including the Eocene-Oligocene boundary, is exposed. Centennial Field Guide, 6, pp.373-378. Anon., 2016. Star Cement. [Online] Available at: https://starcement.co.in/?page_id=31825 [Accessed 25 8 2017].